In the field of power distribution, contactors can be said to be one of the most common and widely used devices. They refer to electrical appliances that use coils to flow current to generate a magnetic field and close the contacts to control the load. Because it can quickly cut off the AC and DC main circuits, and can frequently connect to devices with large current control circuits, it has been widely used in electrical engineering.
What is a contactor
The contactor is composed of electromagnetic system (iron core, static iron core, electromagnetic coil), contact system (NO contact and NC contact) and arc extinguishing device.
The working principle of the contactor: When the electromagnetic coil of the contactor is energized, it will generate a strong magnetic field, causing the static iron core to generate electromagnetic attraction to attract the armature and drive the contact action: the NC contact is disconnected, and the NO contact is closed. When the coil is de-energized, the electromagnetic attraction disappears and the armature is released under the action of the release spring to restore the contacts: the NC contact is closed; the NO contact is disconnected.
Common classification of contactors
1.According to the type of controlled current:
AC contactor (commonly used) and DC contactor.
AC contactor is mainly composed of electromagnetic mechanism, contact system, arc extinguishing device, etc.; DC contactor is generally used to control DC electrical equipment, the coil is energized, and its operation principle and structure are basically the same as AC contactor.
2.Classified by purpose:
General-purpose contactor (generally common load).
Contactor for switching capacitor (used in reactive power compensation cabinet, used for switching capacitor).
Reversing contactor (dual power switch and motor equipment forward and reverse control).
Clapping contactor (for electrical equipment such as cranes in metallurgy and steel rolling enterprises).
Contactors for construction (homes, hotels, apartments, office buildings, public buildings, shopping centers, etc.).
The key parameters of the contactor are: rated current, coil voltage, frequency, number of main contacts (number of poles), auxiliary contacts.
In Quisure, you can select according to these parameters and quickly find the contactor products you need, which is simple and convenient.
Application of contactor
The contactor is mainly used to frequently connect or disconnect AC and DC circuits. It has the characteristics of remote operation and long-distance operation. Contactors and relays together can realize timing operation, interlocking control, various quantitative control and loss of voltage and undervoltage protection functions. They are widely used in automatic control circuits. The main control object is the motor. It can also be used to control other electrical loads, such as Electric heaters, lighting, electric welding machines, capacitor banks, etc.
The contactor can not only switch on and off the circuit, but also has a low-voltage release protection function. It is the most widely used low-voltage electrical component in the electric drive automatic control circuit.
The difference between contactor and relay
Contactors are used to switch on or off loads with larger power. Relays are generally used in electrical control circuits to amplify the contact capacity of miniature or small relays to drive larger loads. However, the working principle of contactor and electromagnetic relay can be said to be the same, we can distinguish according to specific purposes:
1.The main function of the relay is for signal detection, transmission, conversion or processing. Its turn on and disconnect circuit current is usually small, that is, it is generally used in the control circuit (compared with the "main circuit").
2.The main function of the contactor is to turn on or disconnect the main circuit. The main circuit refers to the circuit that directly undertakes the exchange or control of electrical energy in electrical equipment or power systems. The concept of the main circuit corresponds to the control circuit. Generally, the current through the main circuit is larger than that of the control circuit. Therefore, large-volume contactors generally have an arc extinguishing cover (because a large current is disconnected will produce an arc, if the arc extinguishing cover is not used to extinguish the arc, the contact will be burned).
Contacts and relay
Causes of poor contact and repair methods
Unreliable contact of the contacts will increase the contact resistance between the moving and static contacts, resulting in excessively high temperature of the contact surface, turning the surface contact into point contact, or even non-conduction.
The reasons for the malfunction are:
1. There are oil stains, hairs and foreign objects on the contacts;
2. When used for a long time, the contact surface is oxidized
3. The arc ablation causes defects, burrs or metal swarf particles, etc.;
4. There is jamming in the moving part.
The repair methods are:
1. For oil, hair or foreign objects on the contacts, wipe them with a cotton cloth dipped in alcohol or gasoline.
2. If it is a silver or silver-based alloy contact, when an oxide layer is formed on the contact surface or a slight burn or blackening is formed under the action of an electric arc, it generally does not affect the work. It can be scrubbed with alcohol, gasoline or carbon tetrachloride solution. Even if the surface of the contact is burned to be uneven, you can only use a fine file to remove the surrounding splashes or burrs. Do not file too much, so as not to affect the life of the contact.
For copper contacts, if the burn is mild, just use a fine file to repair the unevenness, but it is not allowed to polish with a fine emery cloth, so as to prevent quartz sand particles from staying between the contacts and fail to maintain good contact; If the burn is severe and the contact surface is low, new contacts must be replaced.
3. The moving part is jammed and can be disassembled for maintenance.